Valorization of grape pomace for the development of nutritionally and functionally enriched extrudates: A circular economy approach in snack production


146

Authors

  • Sindhu PM
  • Shruti Sethi
  • Bindvi Arora
  • Alka Joshi
  • Chavlesh Kumar
  • Lekshmi SG

https://doi.org/10.56093/ijas.v95i9.164378

Keywords:

Extrusion processing, grape pomace, okara, value addition, circular economy

Abstract

Recent uses of agro-industrial biomass have become increasingly important factors in promoting sustainability for both the economy and the environment. This research innovates a corn-based extruded snack incorporating grape pomace (GP), a byproduct from wineries, and okara, an insoluble residue from soybean milk processing. The manufacturing process was optimized using a Box-Behnken design (BBD) experiment through Response Surface Methodology (RSM). As per BBD analysis, the optimal conditions to improve the textural, sensorial, and biochemical properties of the extruded product were found at 7.5% grape pomace content, 11% moisture, and an extruder screw speed of 300 rpm with a temperature of 117-121°C that showed a desirability value of 0.76. Such optimal conditions successfully developed a desirable extruded snack in the validation step. In addition to the improved textural properties, the inclusion of grape pomace and okara also enhanced the total phenolic content, anthocyanin content and antioxidant activity of the final product. This way, sustainability benefits are gained both through the recovery of agro-industrial residues and due to the higher nutritional content and appealability of the final extruded snack.

Downloads

Download data is not yet available.

References

Colletti A, Attrovio A, Boffa L, Mantegna S, and Cravotto, G. (2020). Valorisation of by-products from soybean (Glycine max (L.) Merr.) processing. Molecules, 25(9): 2129. https://doi.org/10.3390/molecules25092129

Davila I, Robles E, Egüés I, Labidi J, and Gullón P. (2017). The biorefinery concept for the industrial valorization of grape processing by-products. In Handbook of grape processing by-products (pp. 29-53). Academic Press. https://doi.org/10.1016/B978-0-12-809870-7.00002-8

Dogan H, and Kokini, J. L. (2007). Psychophysical markers for crispness and influence of phase behavior and structure. Journal of Texture Studies, 38(3): 324-354. https://doi.org/10.1111/j.1745-4603.2007.00100.x

Fleischman E F, Kowalski R J, Morris C F, Nguyen T, Li C, Ganjyal G, and Ross C F. (2016). Physical, textural and antioxidant properties of extruded waxy wheat flour snack supplemented with several varieties of bran. Journal of Food Science, 81(11): E2726-E2733. https://doi.org/10.1111/1750-3841.13511

Giusti, M. M. and Wrolstad, R. E. (2001), Characterization and measurement of anthocyanins by UV-visible spectroscopy. Current Protocols in Food Analytical Chemistry., 5(1): 1-2.

Gulati P, Weier S A, Santra D, Subbiah J, and Rose D J (2016). Effects of feed moisture and extruder screw speed and temperature on physical characteristics and antioxidant activity of extruded proso millet (Panicum miliaceum) flour. International Journal of Food Science & Technology, 51(1): 114-122. https://doi.org/10.1111/ijfs.12974

Jing Y, and Chi Y J (2013). Effects of twin-screw extrusion on soluble dietary fibre and physicochemical properties of soybean residue. Food Chemistry, 138(2-3): 884-889. https://doi.org/10.1016/j.foodchem.2012.12.003

Karun G, Sukumar A, Nagamaniammai G, and Preetha R. (2023). Development of multigrain ready-to-eat extruded snack and process parameter optimization using response surface methodology. Journal of Food Science and Technology, 60(3): 947-957. https://doi.org/10.1007/s13197-022-05390-8

Khanal, R. C., Howard, L. R., & Prior, R. L. (2009). Procyanidin content of grape seed and pomace and total anthocyanin content of grape pomace as affected by extrusion processing. Journal of Food Science, 74(6): H174-H182. https://doi.org/10.1111/j.1750-3841.2009.01221.x

Kokini J L, Chang C N, and Lai L S. (1992). The role of rheological properties on extrudate expansion. Food Extrusion Science and Technology, 740: 631-652. https://doi.org/10.001/j.910-26287.1992.01221.x

LP Information. (2024). Global puffed and extruded snack market growth 2024–2030. Published January 12, 2024. Retrieved from https://www.lpinformationdata.com/reports/1008610/puffed-extruded-snack.

Lue S, Hsieh F, and Huff H E. (1991). Extrusion cooking of corn meal and sugar beet fiber: effects on expansion properties, starch gelatinization and dietary fiber content. Cereal Chemistry, 68: 227–234. https://doi.org/10.5555/j.1992-1452-649

Obradovic V, Babic J, Subaric D, Ackar D, and Jozinovic, A. (2014). Improvement of nutritional and functional properties of extruded food products. Journal of Food and Nutrition Research, 53: 189– 206.

Ranganna S. (2007). Handbook of analysis and quality control for fruit and vegetable products. 4th Edition. Tata McGraw Hill Publishing Company Ltd.

Sandrin, R., Caon, T., Zibetti, A. W., and de Francisco, A. (2018). Effect of extrusion temperature and screw speed on properties of oat and rice flour extrudates. Journal of the Science of Food and Agriculture, 98(9): 3427-3436. https://doi.org/10.1002/jsfa.8855

Sethi S, Joshi A, Arora B, Bhowmik A, Sharma R R, and Kumar P. (2020). Significance of FRAP, DPPHand CUPRAC assays for antioxidant activity determination in apple fruit extracts. European Food Research and Technology, 246: 591-598. https://doi.org/10.1007/s00217-020-03432-z

Sulaimankhil Z, Sethi S, Sharma R R, Verma MK, Dahuja A. (2021) Influence of aqueous hexanal on quality of ‘Royal Delicious’ apple during cold storage Acta Physiologae Plantarum 43: 134-144. doi.org/10.1007/s11738-021-03301-6

Thymi S, Krokida M K, Pappa A, and Maroulis Z B. (2005). Structural properties of extruded corn starch. Journal of Food Engineering, 68(4): 519-526. https://doi.org/10.1016/j.jfoodeng.2004.07.002

Yagci S, and Goguş F. (2008). Response surface methodology for evaluation of physical and functional properties of extruded snack foods developed from food-by-products. Journal of Food Engineering, 86(1): 122-132. https://doi.org/10.1016/j.jfoodeng.2007.09.018

Yu, J., and Ahmedna, M. (2013). Functional components of grape pomace: Their composition, biological properties and potential applications. International Journal of Food Science and Technology, 48: 221– 237. https://doi.org/10.1111/j.1365-2621.2012.03197

Submitted

2025-02-02

Published

2025-09-10

How to Cite

PM, S., Sethi, S., Arora, B., Joshi, A., Kumar, C. ., & SG, L. (2025). Valorization of grape pomace for the development of nutritionally and functionally enriched extrudates: A circular economy approach in snack production. The Indian Journal of Agricultural Sciences, 95(9). https://doi.org/10.56093/ijas.v95i9.164378
Citation