Response surface analysis and process optimization of twin screw extrusion of apple pomace blended snacks


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Authors

  • SHAHZAD FAISAL
  • INDRA MANI
  • RAM KISHOR GUPTA
  • P K SAHOO
  • SUNIL KUMAR JHA
  • BALJIT SINGH
  • SUSHEEL K SARKAR
  • TAPAN K KHURA

https://doi.org/10.56093/ijas.v87i11.75727

Keywords:

Apple pomace, Extruded snack, RSM, Screw extrusion

Abstract

Optimization of the extrusion process for apple pomace blended snacks was done using RSM. A blend of apple pomace, maize and soy flour was extruded at five levels of moisture content (12.6–19.4%), barrel temperature (116–184oC) and screw speed (232–568 rpm). The effects of these variables on product responses, viz. bulk density, expansion ration, colour, water absorption index, water solubility index, crispiness, sensory score of overall acceptance, and specific mechanical energy were determined and analyzed. Feed moisture had significant effect on all product responses, whereas screw speed and barrel temperature, both had significant effect on SME, ER and crispiness of the product. The response surface models fitted to all responses were highly significant, and had adequate precision
more than 12 (>4 desirable), without having any lack of fit. Optimized extrusion parameters for preparation of quality snacks were 14% moisture, 130oC barrel temperature and 300 rpm screw speed.

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Author Biographies

  • SHAHZAD FAISAL
    PhD Scholar, ICAR-Indian Agricultural Research Institute, New Delhi 110 012
  • INDRA MANI
    Head, Division of Agricultural Engineering, ICAR-Indian Agricultural Research Institute, New Delhi 110 012
  • RAM KISHOR GUPTA
    Director, CIPHET, Ludhiana.
  • P K SAHOO
    Principal Scientist, ICAR-Indian Agricultural Research Institute, New Delhi 110 012
  • SUNIL KUMAR JHA
    Principal Scientist, Division of Food Science and Post Harvest Technology,
  • BALJIT SINGH
    Senior Baking Technologist, Department of Food Science and Technology, PAU, Ludhiana
  • SUSHEEL K SARKAR
    Scientist, IASRI, New Delhi.
  • TAPAN K KHURA
    Senior Scientist, ICAR-Indian Agricultural Research Institute, New Delhi 110 012

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2017-11-10

Published

2017-11-13

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How to Cite

FAISAL, S., MANI, I., GUPTA, R. K., SAHOO, P. K., JHA, S. K., SINGH, B., SARKAR, S. K., & KHURA, T. K. (2017). Response surface analysis and process optimization of twin screw extrusion of apple pomace blended snacks. The Indian Journal of Agricultural Sciences, 87(11), 1499–1506. https://doi.org/10.56093/ijas.v87i11.75727
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